Electrical device

ABSTRACT

The present invention is directed to a power control wiring device that includes an electronic switch circuit that energizes the electrical load in accordance with a timing regulation signal. A timing regulation circuit includes a primary timing regulation circuit and an auxiliary timing regulation circuit. The circuit is adjustable between a minimum power setting and a maximum power setting to thereby generate an adjustable primary timing regulation signal. The timing regulation circuit also generates an auxiliary timing regulation signal to thereby reduce power consumption. A primary manual power control mechanism is configured to adjust the primary timing regulation circuit between the minimum power setting and the maximum power setting. An auxiliary manual power control mechanism is configured to trim the maximum power setting in accordance with the selectable trim adjustment, the at least one auxiliary manual power control mechanism being user accessible.

CROSS-REFERENCE TO RELATED APPLICATIONS

This is a continuation of U.S. patent application Ser. No. 11/294,167filed on Dec. 5, 2005 now U.S. Pat. No. 7,758,234, U.S. patentapplication Ser. No. 11/294,167 is a continuation-in-part of U.S. patentapplication Ser. No. 11/242,406 filed on Oct. 3, 2005 now U.S. Pat. No.7,285,721, the contents of which are relied upon and incorporated hereinby reference in their entirety, and the benefit of priority under 35U.S.C. §120 is hereby claimed.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to electrical devices, andparticularly to electrical lighting devices suitable for commercial andresidential applications.

2. Technical Background

The typical layout of a room, whether it is a public space, a livingspace or a commercial space, provides a wall light switch disposedadjacent to the point of entry. In a scenario that most people arefamiliar with, a person crossing the threshold of a darkened room willusually attempt to locate the wall switch and turn the wall switch tothe ON position before entering. Sometimes the wall switch is notlocated in this position and the person seeking access to the room mustsearch for the light switch. The person searching for the wall switch isrequired to navigate around objects such as tables and chairs. Usually,a person entering the room attempts to “feel” their way around the room.If an object is disposed relatively low to the floor surface the personmay trip over it and suffer an injury. Accordingly, searching a room inthis manner is not recommended because of the aforementioned safetyissues. The scenario recounted above is also applicable to (but notlimited to) other types of spaces such as corridors, theater aisles,stairways, patios, garages, ingress/egress areas, out-buildings, outdoorpathways and the like.

As noted above, there are situations where a light switch is notavailable, or is not readily available. There are other situations wherethe person entering the darkened room is disinclined to turn the lightsON as a matter of courtesy. Several examples immediately come to mind. Aperson entering a darkened theatre would expect to incur the wrath ofhis fellow patrons if he turned the theatre lights ON while finding aseat. In another situation, a person may desire to temporarily enter aroom occupied by a person who is sleeping. For example, a parent may notwant to check on the condition of a sleeping infant, or tend to someonewho is ill, without having to turn the lights ON and so disturb theirsleep.

In one approach that has been considered, a portable lighting device maybe inserted into an electrical receptacle located in the room andfunction as a temporary lighting device. While this arrangement mayprovide adequate illumination and temporarily mitigate a potentiallyunsafe condition, it has certain drawbacks associated with it. Temporarylighting devices are usually aesthetically unappealing and have amakeshift look and feel. On the other hand, a temporary lighting devicemay be plugged into the receptacle for an extended period of time tomeet the recurring lighting need. The user may attempt to address thisproblem by unplugging the temporary lighting device during daylighthours if the space admits natural light. However, once the temporarylighting device is unplugged from the receptacle there is thepossibility that it will become lost, misplaced, or damaged fromexcessive handling. Of course, the steps of inserting and removing thedevice in response to the daily cycle is not a solution in internalspaces lacking access to sunlight.

In another approach that has been considered, a light element may bedisposed in a wiring device in combination with another functionalelement such as a receptacle or a light switch. The wiring device issubsequently installed in a wall box or mounted to a panel. While thisapproach obviates some of the drawbacks described above, there are otherdrawbacks that come into play. Conventional permanent lighting elementssuch as incandescent and neon lights have a relatively short lifeexpectancy of only a few years and, therefore, require periodicservicing and/or replacement. This problem is exacerbated by the factthat the light is typically hard-wired to power contacts disposed in thewiring device. As such, the light element is permanently ON, furtherlimiting the light elements life expectancy.

In yet another approach that has been considered, the aforementioneddrawbacks are addressed by providing a light sensor, and the associatedcircuitry, to control the light element. When the sensor detects theambient light level falling past a certain point, the control circuitturns the light element ON. One design problem associated with using alight sensor to selectively actuate the light element relates toproviding a proper degree of isolation between the light sensor and thelight element. Conventional devices solve the problem by separating thelight sensor and the light element by as great a distance as possible.As such, conventional devices are typically arranged such that the lenscovering the light element is disposed in one portion of the wiringdevice cover and the sensor element is disposed in a second portion ofthe cover, with sufficient space therebetween. If the wiring deviceincludes another functional element such as a receptacle, the sensor maybe disposed between the receptacle and the light's lens cover. Becausethe light sensor must be disposed a sufficient distance away from thelight element, it necessarily requires that the lighting assembly bereduced in size to fit the wiring device form factor. Accordingly,conventional devices of this type often fail to provide an adequateamount of illumination for the intended application and, therefore, donot address the safety concern in a satisfactory manner.

What is needed is an electrical device configured to address thedrawbacks and needs described above. In particular, a light emittingwiring device is needed that provides a sufficient amount ofillumination when the ambient light in a given space falls below a safelevel. The wiring device must maximize the effective area ofillumination without sacrificing sensor isolation. What is also neededis an electrical wiring device that addresses the safety issuesdescribed above, while at the same time, providing user-accessibleadjustment mechanisms with an eye toward energy efficiency.

SUMMARY OF THE INVENTION

The present invention addresses the needs described above by providingan electrical device configured to address the drawbacks and needsdescribed above. In particular, the device of the present inventionprovides a sufficient amount of illumination when the ambient light in agiven space falls below a safe level The present invention also providesan electrical wiring device that addresses the safety issues describedabove while, at the same time, providing user-accessible adjustmentmechanisms with an eye toward energy efficiency.

One aspect of the present invention is directed to a power controlwiring device that includes at least one terminal configured to beconnected to a source of AC power. An electronic switch circuit iscoupled to at least one electrical load. The electronic switch elementprovides a switch actuation signal selectively energizing the electricalload during a portion of an AC cycle in accordance with a timingregulation signal. A timing regulation circuit is coupled to the atleast one terminal and the electronic switch circuit. The timingregulation circuit is configured to generate the timing regulationsignal. The timing regulation circuit includes a primary timingregulation circuit adjustable between a minimum power setting and amaximum power setting to thereby generate an adjustable primary timingregulation signal. The timing regulation circuit includes an auxiliarytiming regulation circuit configured to generate an auxiliary timingregulation signal that trims the maximum power setting in accordancewith a selectable trim adjustment to thereby reduce power consumptionrelative to the maximum power setting. The timing regulation signal is acombination of the primary timing regulation signal and the auxiliarytiming regulation signal. A primary manual power control mechanism isconfigured to adjust the primary timing regulation circuit between theminimum power setting and the maximum power setting. At least oneauxiliary manual power control mechanism is configured to trim themaximum power setting in accordance with the selectable trim adjustment,the at least one auxiliary manual power control mechanism being useraccessible.

Additional features and advantages of the invention will be set forth inthe detailed description which follows, and in part will be readilyapparent to those skilled in the art from that description or recognizedby practicing the invention as described herein, including the detaileddescription which follows, the claims, as well as the appended drawings.

It is to be understood that both the foregoing general description andthe following detailed description are merely exemplary of theinvention, and are intended to provide an overview or framework forunderstanding the nature and character of the invention as it isclaimed. The accompanying drawings are included to provide a furtherunderstanding of the invention, and are incorporated in and constitute apart of this specification. The drawings illustrate various embodimentsof the invention, and together with the description serve to explain theprinciples and operation of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a front view of light emitting wiring device in accordancewith an embodiment of the present invention;

FIG. 2 is a rear view of the light emitting wiring device depicted inFIG. 1;

FIG. 3 is a perspective view of the light emitting wiring devicedepicted in FIG. 1;

FIG. 4A is a longitudinal cross-sectional view of the light emittingwiring device shown in FIG. 1;

FIG. 4B is a cross-sectional perspective view of the light emittingwiring device shown in FIG. 1;

FIG. 5 is a transverse cross-sectional view of the light emitting wiringdevice shown in FIG. 1;

FIG. 6 is an exploded view of the light emitting wiring device shown inFIG. 1;

FIG. 7 is a front view of light emitting wiring device in accordancewith a second embodiment of the present invention;

FIG. 8 is a front view of light emitting wiring device in accordancewith a third embodiment of the present invention;

FIG. 9 is a schematic diagram of the light emitting wiring device inaccordance with the present invention;

FIG. 10 is a schematic diagram of the light emitting wiring device inaccordance with another embodiment of the present invention;

FIGS. 11A-D are timing diagrams illustrating the operation of a lightemitting wiring device having false turn-off avoidance capabilities;

FIG. 12 is a schematic diagram of the light emitting wiring device inaccordance with yet another embodiment of the present invention;

FIG. 13 is a schematic diagram of the light emitting wiring device inaccordance with yet another embodiment of the present invention; and

FIG. 14 is a front view of a cover plates usable with the presentinvention.

DETAILED DESCRIPTION

Reference will now be made in detail to the present exemplaryembodiments of the invention, examples of which are illustrated in theaccompanying drawings. Wherever possible, the same reference numberswill be used throughout the drawings to refer to the same or like parts.An exemplary embodiment of the light emitting wiring device of thepresent invention is shown in FIG. 1, and is designated generallythroughout by reference numeral 10.

As embodied herein, and depicted in FIG. 1, a front view of lightemitting wiring device 10 is shown. Device 10 includes an illuminationlens 12 disposed over substantially all of the surface area that isaccessible to a user after installation. The illumination lens 12 may betransparent, translucent and/or apertured. A lamp assembly is disposedbehind illumination lens 12. The lens 12 is configured to direct thelight that is emitted by the lamp assembly into the space that requiresillumination. The illumination lens 12 may be designed to diffuse thelight emitted from the lamp, or direct the light such into apredetermined region of space.

Device 10 includes mounting tabs 14 that are used to affix the device toan outlet box, panel, wall, or some other structural element. After thelight emitting wiring device 10 is installed, a cover plate (not shown)is attached to either the device, an outlet box, or a panel, dependingon the arrangement. The light emitting wiring device shown in FIG. 1includes an effective area of illumination, i.e., the surface area oflens 12, that encompasses substantially all of the area provided by astandard sized wall plate opening. See, for example, wall plate openingshaving the dimensional characteristics provided by the opening definedby the ANSI/NEMA WD6 standard. Those of ordinary skill in the art willunderstand that wall plates conforming to the aforementioned standardare ubiquitously employed. On the other hand, a multi-gang cover platethat accommodates device 10 and one or more additional wiring devicesdisposed in a multi-gang box may also be employed.

As shown in FIG. 1, an aperture configured to accommodate an ambientlight sensor lens 16 may be disposed in lens 12. As noted above, one ofthe problems associated with using a light sensor to selectively actuatea light element in a wiring device relates to providing a proper degreeof isolation between the light sensor and the light element. Inconventional devices the requisite isolation is achieved by providing aphysical separation between the lens and the sensor. As noted, thislimits the surface area of the lens. The present invention overcomesthis limitation. Accordingly, an ambient light sensor assembly isconfigured to receive ambient light via the sensor lens 16 disposed in aportion of lamp lens 12. Of course, the lamp is controlled by the lightsensor which activates the lamp in response to a predetermined ambientlight luminosity. When the luminosity is below a predeterminedthreshold, the lamp assembly is energized and light is emitted.

Those of ordinary skill in the art will understand that ambient lightsensor lens 16 may be implemented as an integral part of lens 12. In yetanother embodiment, sensor lens 16 may be disposed within an opening ofthe cover plate and/or lens 12.

Referring to FIG. 2, a rear view of the light emitting wiring device 10is shown. Device 10 may be connected to a source of electrical power byway of terminals 20. Terminals 20 may be implemented using screwterminals, wire lead terminals, push-wire terminals, back-wireterminals, composite terminals, or any suitable means. For residential,commercial and institutional applications, electrical distributionsystems are commonly rated about 120 VAC or 240 VAC. Wiring device 10may include one or more electrical circuits configured to operate ateither 120 VAC, 240 VAC, or both. This feature is implemented by way oftab element 22, which is used to configure device 10 for operability ateither 120 VAC or 240 VAC. When tab element 22 is inserted, the circuitsdisposed in device 10 are coupled. When tab element 22 is removed, thecircuits operate independently. Reference is made to co-pending U.S.patent application Ser. No. 10/729,566, filed Dec. 5, 2003, which isincorporated herein by reference as though fully set forth in itsentirety, for a more detailed explanation of tab element 22.

The rear portion of device 10 also includes a plurality of vents 24. Thevents 24 allow the heat generated by the lamp assembly and the circuitryto escape device 10 and dissipate in a safe manner.

Referring to FIG. 3, a perspective view of the light emitting wiringdevice 10 is shown with the illumination lens 12 removed. Lamp elements30 are disposed behind illumination lens 12 and inside of reflectorelement 32. Sensor assembly 60 is disposed along an edge portion of thereflector element 32. In one embodiment, at least a portion of sensorassembly 60 is integrally formed as a part of the reflector element 32.Sensor assembly 60 includes a sensor 62 (not shown in FIG. 3) physicallycoupled to a printed circuit board disposed under the reflective element32 by elongated structure 66. A sensor aperture is formed in elongatedstructure 66. The sensor aperture is formed to accommodate sensor lens16. Sensor assembly 60 will be described in more detail in thediscussion of FIG. 5.

It will be apparent to those of ordinary skill in the pertinent art thatmodifications and variations can be made to reflector element 32 of thepresent invention depending on the shape and material used infabricating the element. Reflector 32 includes a base member thataccommodates lamp elements 30. Surrounding the base member is areflective hood. For example, the reflective hood may be opticallyconfigured to provide a predetermined light distribution. In oneembodiment, the reflective hood may be a parabolic design having thelamps disposed at a focal point of the reflector. The reflective hoodmay also be configured as a modified parabolic design, a concave shape,or in the “bath tub” shaped configuration shown in FIG. 3.

Those of ordinary skill in the art will also understand that reflector32 may be formed from any suitable material such as plastic or metallicmaterials. Reflector 32 is furnished with a reflective surface 34 thatdirects light emitted by the lamps 30 into the illuminated space. If thereflector 32 is formed from a metallic material such as aluminum,surface 34 is simply the material itself, i.e., polished aluminum. Onthe other hand, if the reflector 32 is formed from a plastic material,surface 34 may be formed by depositing a suitable reflective finishthereon. In one embodiment, a reflective surface may be painted onreflector element 32. However, any suitable finish may be applied to thereflector element using any suitable application technique.

FIG. 4A provides a longitudinal cross-sectional view of the lightemitting wiring device 10 shown in FIG. 1. The arrangement of reflectorelement 32, lamp elements 30, and lens cover 12 provides a geometricalrelationship causing substantially uniform light to be emitted from lens12. Illumination lens 12 includes a substantially smooth outer surface46 that is easily cleaned by the user. The inner surface 44 includes anarray of convex lenses. As shown, the lens array covers substantiallyall of the effective surface illumination area of device 10. Theindividual lenslets that comprise lens 12 may be convex lens elements.In another embodiment, the lens elements may be of a parabolic,pyramidal, or polygonal shape geometry. Those of ordinary skill in theart will also understand that lens array 12 may be of any suitable typeand be configured as a fresnel lens array or as a lenticular lens array,depending on the desired illumination pattern. The inventors have foundthat the uniformity of the illumination beam becomes acceptable when thelens density of lens array 12 is at least 9×9 lenslets per square inch,i.e., 81 lenslets per square inch. Of course, the greater the density oflenslets the more uniform the illumination beam becomes.

The longitudinal cross-sectional profile of outer surface 46 may bearcuate such that a center portion of outer surface 46 extends avertical distance “a” from the edge of lens 12. In another embodiment,both the longitudinal cross-sectional profile and the transversecross-sectional profile are arcuate. Those of ordinary skill in the artwill appreciate that as the degree of curvature increases in eachdirection, i.e., in the transverse and longitudinal directions, theillumination beam becomes relatively broader. In other words, whendimension “a” is zero, surface 46 is substantially planar and theindividual light beams in the illumination pattern are substantiallyparallel to central lens axis “c”. However, when the degree of curvatureincreases in a given direction, the individual light beams diverge fromcentral axis “c” and the cross-sectional beam coverage area increasesaccordingly. Of course, the present invention contemplates variations inthe cross-sectional area of the beam in accordance with the application.

It will be apparent to those of ordinary skill in the pertinent art thatmodifications and variations can be made to lamp elements 30 of thepresent invention depending on the illumination properties and the lifeexpectancy of the individual lamp elements. For example, the lampelements shown in FIGS. 1-4 are LED elements that have a typical lifeexpectancy of at least ten years. Those skilled in the art willunderstand that similar light sources may be employed accordingly. Lamps30 are chosen to have a viewing angle of at least about 40 to 80 degrees(light output diminishes considerably outside of the viewing angle.)Through experimentation it has been discovered that the distance “d”between lamps 30 and the inside surface 44 of illumination lens 12should be greater than about 0.5 inches for uniform light dispersion.

As a result of the arrangement, design, and selection of the reflector32, lamp elements 30, and illumination lens 12, the present inventionprovides approximately a three-fold improvement over conventionaldevices; the illumination output being about 4 foot-candles compared toabout 1.5 foot-candles after one (1) minute of operation.

Referring back to FIG. 4A, lamp elements 30 may be coupled to circuitboard 40 using any suitable means, such as, for example, soldering. Someof the circuit components 42 used in the circuitry disposed in device 10may also be disposed on circuit board 40. The cross-sectional view ofdevice 10 also reveals that mounting tabs 14 are integrally formed endportions of strap assembly 48. Strap assembly 48 in fabricated from aconductive material such as steel, plated steel, anodized steel, orother such suitable materials. Ground terminal 50 is connected to strapassembly 48 and provides for the electrical connection of a ground wire.Thus, the strap assembly 48 is at ground potential when device 10 isinstalled and ground terminal 50 is properly connected to ground.

The light emitting electrical wiring device 10 of the present inventionis substantially enclosed by illumination lens cover 12, rear housingmember 52, and strap assembly 48. Strap assembly 48 conforms to anexterior surface of the rear housing member 52, forming a back coversub-assembly. When lens cover 12 is pressed against the back coversub-assembly, snap-in elements 54 engage strap assembly 48 and rearhousing member 52 is captured between strap assembly 48 and lens cover12.

In another embodiment, the mounting tabs 14 are formed from anon-conductive material and may be formed as an integral part of therear housing member 52. In this embodiment, lens cover 12 and rearhousing member 52 are configured to snap together. Accordingly, strapassembly 48 may be eliminated since it is no longer being relied upon tomate with lens cover 12.

FIG. 4B is a cross-sectional perspective view of the light emittingwiring device 10 shown in FIG. 4A. FIG. 4A shows the cross-section ofFIG. 4A rotated by a predetermined angular amount from axis “c”. Thisview shows a three-dimensional view of the lens array disposed in rearsurface 44 of lens cover 12. This view also illustrates that the variouselectrical components employed in device 10 may be coupled to eitherside of circuit board 40. As those of ordinary skill in the art willappreciate, electrical components may be provided in what are commonlyreferred to as through-hole configurations or as surface mount devices.

FIG. 5 is a transverse cross-sectional view of device 10 as shown inFIGS. 1-4. FIG. 5 provides a detailed view of sensor assembly 60. Sensorassembly 60 includes an elongated structure 66 that serves severalfunctions. Elongated structure 66 serves to house ambient light sensor62 in a hollow portion thereof. As noted previously, structure 66 may beformed as an integral portion of reflector element 32. Elongatedstructure 66 also serves as a means for mechanically coupling ambientlight sensor 62 to circuit board 40. Accordingly, structure 66 serves toposition sensor 62 as near as possible to the outer surface 46 of lenscover 12. At the same time, structure 66 forms a conduit for theelectrical leads and connections between sensor 62 and circuit board 40.Elongated structure 66 includes a spacer element 64 disposed therein.Spacer element 64 is employed to precisely position the ambient lightsensor 62 within structure 66.

As noted above, elongated structure 66 is hollow and includes anisolation collar 68. Collar 68 forms an aperture that accommodatessensor lens 16. The position of elongated structure 66 and the apertureformed in collar 68 is precisely aligned with a correspondingthrough-hole portion 120 formed in lens cover 12. Sensor lens 16 isconfigured to conduct and focus incident ambient light onto the activeportion of ambient light sensor 62.

Isolation collar 68 is also prevents any light emitted by lamps 30 frombeing directed toward sensor 62. Of course, the detection of any suchemissions would provide light sensor circuitry with a false indicationof the true ambient light levels and would improperly de-energize lamps30.

In addition to isolation collar 68, the present invention uses severaladditional techniques to isolate sensor 62 from light emitted by lamps30. As noted above, surface 34 may include a coated layer that reflectslight from the lamps toward illumination lens 12. The coated layerserves a dual purpose of directing light toward the cover lens 12 andpreventing the light generated by lamps 30 from penetrating the surfaceof elongated structure 66 and contaminating sensor 62.

Isolation may also be achieved by applying an opaque layer of materialto the interior surface of structure 66. This interior layer of materialalso prevents light from contaminating sensor 62.

Another technique employed by the present invention to implementisolation between the lamps 30 and the sensor 62 relates to theimplementation of sensor lens 16. As noted previously, light sensor lens16 is implemented as a separate component relative to illumination lens12. This implementation is significant because the refractive indexinterface between lens 12 and the interior region formed between lens 12and reflector 32 would cause some of the incident light striking surface44 to reflect back toward sensor 62. However, because the presentinvention separates lens 16 from lens 12, any incident light reflectedfrom surface 44 will be directed toward collar 68 instead of towardsensor 62. On the other hand, only ambient light is directed into lens16 toward sensor 62.

Lens 16 includes other light isolation features as well. As shown inFIG. 5, lens 16 is recessed relative to the outer surface 46 of lenscover 12. In another embodiment of the present invention, sensor lens 16is recessed below inner surface 44 of the illumination lens cover 12.The isolation is further enhanced by collar 68 which is disposed betweenlens cover 12 and sensor lens 16. On the other hand, the use of collar68 may allow sensor lens 16 to be eliminated from the design. The lensarray 44 may be extended to cover the region above the ambient lightsensor 62. One benefit to the latter approach relates to a more uniformouter surface 46. This may improve the aesthetic appearance of thedevice. Further, because the front cover 12 does not have an aperturedisposed therein for sensor lens 16, device 10 may be more easilycleaned.

Those skilled in the art will understand that the aforementionedisolation methods may be used alone or in combination with one or moreof the other isolation methods.

Referring to FIG. 6, an exploded view of the light emitting wiringdevice shown in FIG. 1 is provided. As noted above, strap assembly 48 isinserted into a corresponding portion of rear body member 52 to form aback cover for device 10. Printed circuit board 40 is disposed in theback cover portion and is electrically coupled to exterior connectionterminals 20. Spacer 64 and sensor are shown as being connected toprinted circuit board 40 in this view. Reflector element 32 andintegrally formed elongated structure 66 are disposed over printedcircuit board, with sensor 62 and spacer 64 being inserted insideelongated structure 66. Light sensor lens 16 is also inserted into theaperture formed by collar 68. Finally, lens cover 12 is disposed overthe entire assembly such that snap elements 54 align with correspondingmating structures formed in strap assembly 48. After said alignment,lens cover 12 is pressed against the assembly and snap elements 54engage the strap assembly 48 to complete the process.

As embodied herein and depicted in FIG. 7, a front view of lightemitting wiring device in accordance with a second embodiment of thepresent invention is shown. The light emitting device 10 of thisembodiment provides a lens cover 12 that occupies only a portion of theuser accessible surface of device 10. In this embodiment, the lightemitting portion of device 10 may include one or two lamp elements 30(not shown). The remaining portion of device 10 includes a wiring device100. The wiring device may be a receptacle (as shown) or any suitablewiring device or devices, such as switches, protective devices such astransient voltage surge suppressors (TVSSs), surge protective devices(SPDs), ground fault circuit interrupters (GFCIs), arc fault circuitinterrupters (AFCIs), power control devices such as light dimmers,proximity sensors, motor controls, or fan speed controls. Reference ismade to U.S. patent application Ser. No. 10/998,369, filed Nov. 11, 2004and titled Electrical Device With Circuit Protection Component andLight, which is incorporated herein by reference as though fully setforth in its entirety. Note that light sensor lens 16 is disposed in aportion of the wiring device 100. Those of ordinary skill in the artwill understand that the sensor 62, and sensor lens 16, may be disposedin the surface area of cover lens 12 as disclosed previously.

As embodied herein and depicted in FIG. 8, a front view of lightemitting wiring device 10 in accordance with a third embodiment of thepresent invention is shown. This embodiment is similar to the one shownin FIG. 7 with the exception that a proximity detecting device 200replaces and occupies the space previously occupied by wiring device 100of FIG. 7. Proximity detecting device 200 is configured to detect ahuman presence within a predefined zone proximate the installed device10. Proximity sensing device 200 is operatively coupled to the lamps 30disposed behind illumination lens 12. The proximity detecting device 200causes the lamps 30 to emit light when a human presence is detected.

In one embodiment of the present invention, the proximity detectingdevice 200 includes a motion detector that activates the lamp assemblyin response to the movement of a person or object in the vicinity ofdevice 10. This feature is energy efficient in that the lamp assembly isonly activated when needed. The movement of a person or object may bedetected by sensing step changes in ambient luminosity. A step decreasein luminosity may indicate that a person or object is entering thevicinity of the hallway light device and preventing the ambient lightfrom reaching the light sensor. The light sensor reacts by actuating thelamp assembly in device 10. Once the person leaves the area, the lightsensor experiences a step increase in luminosity, and the lamp assemblyin device 10 is deactivated.

In another embodiment of the present invention, the proximity detectingdevice 200 includes a proximity light source that emits either visibleor non-visible light, such as infrared light. When a person or objectenters into the path of the light, the light is reflected back to theambient light sensor. The lamp assembly is energized to emit light ifthe reflected light exceeds a predetermined threshold. Once thereflected light decreases below the threshold level, the lamp assemblyis de-energized. The proximity light source/sensor may de-energize thelamp assembly if the amount of reflected light is less than apredetermined threshold or if there a predetermined rate of reduction inthe amount of reflected light such that the lamp emits light only whenthere is a human need.

As previously discussed, the proximity detector is relatively energyefficient. Another reason for employing a proximity detector is toprevent false turn-off conditions from occurring when the lamp assemblyis energized in response to darkened ambient lighting conditions. Afalse turn-off condition refers to instantaneous variations in theambient light level that occur when a person or object approaches thelight emitting wiring device and light emitted from a relatively remotesource is reflected off of the individual into the ambient light sensorsuch that the incident light is greater than the sensor threshold eventhough the ambient conditions have not changed. Under these conditionsthe ambient light detector responds by turning the lamp assembly OFF.Once the reflection ceases, the light is reenergized. Under certaintraffic conditions device 10 may cycle between the ON and OFF state inaccordance with the reflected pattern. The so-called false turn-offcondition may be avoided by employing a proximity detector. Theproximity detector is configured to override the ambient light detectorif the ambient light detector is in the act of detecting a darkenedambient condition. As a result, the lamp(s) continue to emit light eventhough a person or object has entered into close proximity to thedevice.

It will be apparent to those of ordinary skill in the pertinent art thatmodifications and variations can be made to proximity detector 200 ofthe present invention depending on the nature of the sensor. In additionto infrared devices and motion detectors, the proximity sensor of thepresent invention may be implemented using any suitable means such as athermal sensor configured to detect heat generated by a human body, oran acoustic sensor. The acoustic sensor may be also configured to detectstep changes in reflected sounds generated from a transducer disposed inthe device. Detector 200 may include both a thermal detector and anacoustic detector. The two detectors are coordinated so as to evendetect a relatively stationary human presence and a human presencebehind a wall or barrier.

As embodied herein and depicted in FIG. 9, a schematic diagram of acircuit 900 disposed in light emitting wiring device 10 is shown. As isknown in the art, device 10 is installed by connecting wiring terminals20 to a source of voltage. A surge suppression device or spark gap maybe employed to protect circuit 900. By way of a non-limiting example,circuit 900 includes movistor 414 disposed across terminals 20. Lamps 30are turned ON and OFF by control transistor 400. Control transistor 400is turned ON when the voltage to zener diode 402 is greater than therated zener voltage. Zener diode 402 is governed by voltage divider 404.Voltage divider 404 is powered by the source voltage provided byterminals 20. The ambient light sensor 62 is disposed in one of the legsof the voltage divider.

As those of ordinary skill in the art will appreciate, the resistance ofthe ambient light sensor 62 varies with the incident ambient light.Accordingly, the voltage provided by divider 404 to zener diode 402varies in accordance with the incident ambient light. When the ambientlight levels are relatively low, the voltage applied to zener diode 402is greater than the zener voltage, control transistor 400 is turned ON,and lamps 30 are energized. On the other hand, when the ambient lightlevel is relatively high, the resistance of sensor 62 causes the voltagethat is applied to zener diode 402 to be less than the zener voltage.Accordingly, control transistor 400 is turned OFF and the lamps 30 aredeenergized.

When the source voltage is AC, the circuit of FIG. 9 provides an emittedlight pattern that is inversely proportional to the ambient light suchthat device 10 emits more light when the ambient light levels are lowerand less light when the ambient light level is relatively higher. Asnoted above, the applied voltage to zener diode 402 is a function of theresistance of ambient light sensor 62. Since the voltage divider 404 iscoupled to the source voltage, the voltage to zener 402 is additionallydependent on the instantaneous value of the source voltage. For example,when the ambient light level is relatively high, the instantaneous ACvoltage is greater than the zener voltage only when it approaches 90degrees in the cycle. Accordingly, lamps 30 are on only for a briefduration of each AC line cycle. When the ambient light levels are verylow, i.e., in a completely darkened room, the resistance of ambientlight sensor 62 is such that the voltage applied to the zener diode 402is greater than the zener voltage from about 0 to 180 degrees. Thus,lamps 30 are energized during that portion of the AC cycle fromapproximately 0 degrees to 180 degrees. Thus, there is an inverserelationship between the duty cycle and the ambient light level.

In an alternate embodiment of the present invention, voltage divider 404receives voltage from a pure DC source. Since the lamps 30 are no longerilluminated by way of a variable AC duty cycle, they are either ON orOFF on the basis of the value of the variable resistance of light sensor62. Accordingly, lamps 30 are energized when the variable sensorresistance, in conjunction with voltage divider 404, provides a voltagein excess of the zener voltage of diode 402.

Since room spaces vary in size, object arrangement, color, and usage,the desired illumination of light emitting wiring device 10 may vary.Accordingly, users may desire a light emitting device 10 that features auser selectable ambient light threshold that corresponds to theilluminated space. Accordingly, circuit 900 includes a lamp illuminationlevel control mechanism as embodied by potentiometer 406, potentiometer408, or potentiometer 410. The potentiometers may be disposed in thevoltage divider and are configured to selectively vary the voltagedivider output. In one embodiment, the potentiometers are disposedinside the device 10 enclosure and are only adjustable at the factory.As such, device 10 will have a predetermined illumination rating that isnot adjustable after leaving the factory. The commercial outlet thatcarries device 10 may sell various devices having differing illuminationlevels preset at the factory. In an alternate embodiment of the presentinvention the potentiometers are user accessible, and hence, useradjustable. As those of ordinary skill in the art will appreciate, theuser accessible potentiometers may be adjusted using any suitable means.For example, the variable resistance may be adjusted using tools such asscrewdrivers, or by way of a control lever or dial.

Those of ordinary skill in the art will appreciate the inherent energysaving features of potentiometers 406 and 408. Potentiometer 408 isdisposed in the upper leg of voltage divider 404. When potentiometer 408is zeroed out the instantaneous voltage from the AC voltage source thatis presented to zener diode 402 is maximized such that the phase angleis at its minimum (and lamps 30 are at their brightest). Whenpotentiometer 408 is at its maximum resistance, the light output is atits dimmest. Thus, potentiometer 408 inherently functions as anadjustable dimmer control. Potentiometer 406 is disposed in series withambient sensor 62 and resistor 413 in the lower leg of voltage divider404. Accordingly, potentiometer 406 may be employed to further adjustthe instantaneous voltage presented to zener diode 402. Thus,potentiometer 406 inherently represents a user-accessible high-end trimadjustment mechanism. Those of ordinary skill in the art will understandthat the high end trim relates to the maximum amount of power that isdelivered to the load. Thus, potentiometer 406 may be adjusted based onlighting requirements and energy consumption considerations.Potentiometer 410 is disposed in series with lamps 30 and thereforeadjusts the amplitude of the AC current from the power source to theload. While potentiometer 410 inherently represents a high endadjustment of the lamp luminosity, it is less efficient (thanpotentiometer 406) from an energy savings standpoint because theincrease in the resistance merely dissipates energy that otherwise wouldbe employed by lamps 30 in heat (I²R thermal losses).

Device 10 may also include switch 412. Switch 412 provides the devicewith ON/OFF functionality. When switch 412 is in the ON position, lamp30 emission is controlled by the light sensor 62. When switch 412 isturned OFF, lamps 30 are deenergized irrespective of ambient lightconditions. Switch 412 may be coupled to a user accessiblepotentiometer. In an alternate embodiment of the present invention,circuit 900 may include ON/OFF switch 412 without including an ambientlight detection function.

It will be apparent to those of ordinary skill in the pertinent art thatmodifications and variations can be made to the ambient light sensor 62of the present invention. For example, a cadmium-sulfide photo-cell maybe employed herein. Other types of light sensors are equally applicableto the invention such as photo-diodes or photo-transistors that generatean electrical current in response to the amount of ambient light. Sincethe light sensitivity of light sensors may vary from device to deviceduring their manufacture, a factory adjustable trimming element such asresistor 413 may be included in the hallway light device to compensatefor the variation. Further, potentiometer 406 also inherently functionsas an adjustable trimming element by virtue of it being in series withresistor 413 and sensor 62.

Referring to FIG. 10, a circuit schematic diagram in accordance withanother embodiment of the present invention is shown. FIG. 10 includes acircuit 1000 that features a false turn-off rejection circuit. Thecircumstances causing false turn-off were described above in thediscussion of the proximity detector. Circuit 1000 includes processor500 disposed between ambient light sensor 62 and control transistor 400.Proximity sensor 501 is coupled to processor 500. Proximity sensor 501includes an infrared transmitter 502 and an infrared detector 505. Whenan object passes device 10, the infrared light emitted from infraredtransmitter 502 is reflected to receiver 505. Receiver providesprocessor 500 with a detection signal. Processor 500 responds bygenerating an “object present” signal that overrides the ambient lightdetector signal and turns transistor 400 ON. Accordingly, lamps 30 areenergized when an object is deemed to be in the field of view ofproximity sensor 501 irrespective of the ambient light level detected byambient light sensor 62.

In the discussion of FIG. 7, it was noted that the present invention canbe implemented as a power control wiring device such as a light dimmer,motor control, or a fan speed control. The schematic shown in FIG. 9 isinherently well suited for power control wiring device applications. Inthe light dimmer application mentioned above, the W2 terminal can beconnected to an outboard light source and W2 would then function as adimmed hot terminal regulating the amount of energy provided to theload. If the outboard lamp was significantly different than the lamps 30(e.g., a 60 W tungsten lamp), the amount of current required toilluminate the lamp would be higher and would necessitate the use of ahigh gain transistor 400. Of course, those of ordinary skill in the artwould readily understand that modifications and variations such asresistor values, transistor gain, component selection, power handlingcapabilities and the like are well within the scope of the presentinvention. For example, replacing the combination of zener 402 andtransistor 400 with a capacitively driven diac/triac combination is alsowithin the powers of one of ordinary skill in the art because bothcombinations are means for efficiently utilizing the phase angle in theAC cycle; i.e., they energize the lighting load during a selectedportion of the AC cycle. Of course, those of ordinary skill in the artwould also be lead to consider a field effect transistor (FET) basedcircuit as well.

In another embodiment of the present invention, the false turn-offfeature is implemented by a clock that is triggered by the ambient lightdetector 506 when it detects a step increase in light that is greaterthan a predetermined threshold. The step increase in light intensity maybe caused by a light in the room being turned ON or by an object passingin front of the device 10. Accordingly, processor 500 checks the stateof the ambient light detector after a predetermined time delay, i.e.,ten minutes, has elapsed. If the ambient light level exceeds thepredetermined threshold after the time period has elapsed, processor 500is programmed to determine that the step increase in light is due to alight in the room being turned ON. In response thereto, processor 500turns lamps 30 OFF by providing an appropriate signal to the input oftransistor 400 because it deems the additional light provided by device10 to be unnecessary. On the other hand, if the ambient light level doesnot exceed the predetermined threshold level after the delay periodelapses, processor 500 is programmed to determine that the step increaseis from an object. Accordingly, processor 500 ensures that lamps 30remain energized.

In another embodiment, processor 500 polls the ambient light detectorduring the predetermined time delay. If the detected ambient lightlevels are below the threshold, the time delay may be re-initialized orextended. This approach prevents multiple passes through the reflectiveregion of the proximity detector from causing a false turn-off.

FIGS. 11A-D provide timing diagrams illustrating the operation of anembodiment of the false turn-off circuitry. FIG. 11A represents theON/OFF state of lamps 30. FIG. 11B represents the control signal fromprocessor 500 to transistor 400. FIG. 11C represents the periodic delaysignal 600 generated by processor 500. FIG. 11D illustrates outputsignals from the ambient light detector 506 in response to a signal fromambient light sensor 62.

In FIG. 11A, lamps 30 are ON during interval 601 in response to adarkened ambient lighting condition. Lamps 30 are ON or OFF in responseto a signal from control transistor 400 as illustrated in FIG. 11B. Thepredetermined periodic time delay 600 is illustrated by FIG. 11C. Whenperiodic time delay 600 elapses, processor 500 turns transistor 400 OFFfor a predetermined time interval 602. Lamps 30 turn OFF forapproximately the same time interval 602. The absences of light duringintervals 602 are too brief to be noticeable. In addition, processor 500interrogates detector 506 however only during time intervals 602 whenlamps 30 are not ON.

FIG. 11D depicts occasions when a person or nearby object is close tothe wiring device. Occasion 604 is not coincident with an interval 602.Since ambient light detector 506 is not being interrogated duringoccasion 604, lamps 30 remain ON. On the other hand, occasion 606 iscoincident with an interval 602. Even though ambient light detector 506is being interrogated, lamps 30 are OFF when the interrogation is takingplace. This avoids the possibility of any reflected light off of theperson or object that would otherwise cause false-turn off. An occasion608 when a light is turned ON in the room is also depicted. Of course,the light is detected by detector 506 during a subsequent interval 602.In turn, processor 500 turns lamps 30 OFF at time 610. Lamps 30 turn onagain when a darkened ambient condition returns at time 612. Thedarkened ambient condition is recognized by processor 500 during asubsequent interval 602. In response, processor 500 turns lamps 30 ON attime 614.

Stated generally, false turn-off of lamps 30 is avoided by periodicallyinterrogating the status of the ambient light detector. Of course, theambient light detector must be interrogated when lamps 30 are OFF,otherwise lamps 30 would never turn on. The interrogation rate when thelamps 30 are OFF is at the same periodic interrogation rate as whenlamps 30 are ON. In another embodiment, the interrogation rate whenlamps 30 are OFF is different in comparison to when lamps 30 are ON. Theambient light detector may even be continuously interrogated when lamps30 are OFF. Advantageously, lamps 30 would then turn ON immediately inresponse to a darkened room ambient as opposed to having to wait for thenext interrogation interval before turning ON.

As embodied herein and depicted in FIG. 12, a schematic of a lightingcircuit 1200 in accordance with an alternate embodiment of the presentinvention is disclosed. Circuit 1200 includes an emergency lightingfeature embodied by capacitor 700. Capacitor 700 provides power to lamps30 when there is a loss of source voltage. Circuit 1200 enables wiringdevice 10 to emit light into a darkened space even when device 10experiences a loss of external power. Capacitor 700 may provide enoughpower to energize lamps 30 during a loss of source voltage for a periodof at least about ten minutes. Of course, the embodiment of FIG. 12 mayalso include the other features and benefits that have been previouslydescribed such as proximity sensing capability, ambient light sensingcapability, and/or false turn-off rejection. Circuit 1200 may also beadapted to the embodiments depicted in FIG. 7 and FIG. 8, i.e., includea wiring device in addition to the light emitting portion.

Referring to FIG. 13, an alternate embodiment of the emergency lightingcircuit is disclosed. Circuit 1300 replaces the capacitor employed inFIG. 12 with battery 702. In both emergency lighting embodiments, theemergency lighting allows the ambient light sensor to operate in theevent of a power loss. In other words, lamps 30 are energized whenambient light levels are relatively low, whether power is provided bysome external source, or by way of capacitor 700 or battery 702.

Referring to FIG. 14, a front view of a louvered cover plate 800 inaccordance with an embodiment of the present invention is shown. Thecover plate 800 is typically mounted to the hallway light device as thefinal installation step. Cover plate 800 includes a shrouding structure802 which directs, concentrates or restricts the light emitted fromlamps 30. Plate 800 also includes a window 804 that accommodates theambient light sensor. Plate 800 may also include a window for theproximity sensor as well and/or proximity sensor. Window 804 is alsoadvantageous in that it prevents the extraneous light that contributesto false turn-off from reaching the ambient light sensor. Window 804 maybe implemented as merely an aperture in plate 800 or it may beimplemented as a lens disposed in an aperture.

In another embodiment of the present invention, the wall plate mayinclude four lateral portions and an opening formed by the four lateralportions. As those skilled in the art will appreciate, the dimensions ofa cover plate may conform to the cover plate depicted in the ANSI/NEMAWD6 standard such that the entire available surface area of cover lens12 (See FIG. 1 as an example) is disposed within the opening formed bythe four lateral portions described above. Wall plate 800 (FIG. 14) andthe wall plate described herein in accordance with the ANSI/NEMA WD6standard are interchangeable.

All references, including publications, patent applications, andpatents, cited herein are hereby incorporated by reference to the sameextent as if each reference were individually and specifically indicatedto be incorporated by reference and were set forth in its entiretyherein.

The use of the terms “a” and “an” and “the” and similar referents in thecontext of describing the invention (especially in the context of thefollowing claims) are to be construed to cover both the singular and theplural, unless otherwise indicated herein or clearly contradicted bycontext. The terms “comprising,” “having,” “including,” and “containing”are to be construed as open-ended terms (i.e., meaning “including, butnot limited to,”) unless otherwise noted. The term “connected” is to beconstrued as partly or wholly contained within, attached to, or joinedtogether, even if there is something intervening.

The recitation of ranges of values herein are merely intended to serveas a shorthand method of referring individually to each separate valuefalling within the range, unless otherwise indicated herein, and eachseparate value is incorporated into the specification as if it wereindividually recited herein.

All methods described herein can be performed in any suitable orderunless otherwise indicated herein or otherwise clearly contradicted bycontext. The use of any and all examples, or exemplary language (e.g.,“such as”) provided herein, is intended merely to better illuminateembodiments of the invention and does not impose a limitation on thescope of the invention unless otherwise claimed.

No language in the specification should be construed as indicating anynon-claimed element as essential to the practice of the invention.

It will be apparent to those skilled in the art that variousmodifications and variations can be made to the present inventionwithout departing from the spirit and scope of the invention. There isno intention to limit the invention to the specific form or formsdisclosed, but on the contrary, the intention is to cover allmodifications, alternative constructions, and equivalents falling withinthe spirit and scope of the invention, as defined in the appendedclaims. Thus, it is intended that the present invention cover themodifications and variations of this invention provided they come withinthe scope of the appended claims and their equivalents.

1. A power control wiring device comprising: at least one terminalconfigured to be connected to a source of AC power; an electronic switchcircuit coupled to at least one electrical load, the electronic switchcircuit providing a switch actuation signal selectively energizing theelectrical load during a portion of an AC cycle in accordance with atiming regulation signal; a timing regulation circuit coupled to the atleast one terminal and the electronic switch circuit, the timingregulation circuit being configured to generate the timing regulationsignal, the timing regulation circuit including a primary timingregulation circuit adjustable between a minimum power setting and amaximum power setting to thereby generate an adjustable primary timingregulation signal, the timing regulation circuit including an auxiliarytiming regulation circuit configured to generate an auxiliary timingregulation signal that trims the maximum power setting in accordancewith a selectable trim adjustment to thereby reduce power consumptionrelative to the maximum power setting, the timing regulation signalbeing a combination of the primary timing regulation signal and theauxiliary timing regulation signal; a primary manual power controlmechanism configured to adjust the primary timing regulation circuitbetween the minimum power setting and the maximum power setting; and atleast one auxiliary manual power control mechanism configured to trimthe maximum power setting in accordance with the selectable trimadjustment, the at least one auxiliary manual power control mechanismbeing user accessible.
 2. The device of claim 1, wherein the electricalload includes at least one light emitting device.
 3. The device of claim2, wherein the at least one light emitting device includes a lightingemitting device disposed within a device body portion of the device or alight emitting device disposed external to the device body portion ofthe device.
 4. The device of claim 1, wherein the electrical loadincludes an electrical motor.
 5. The device of claim 1, wherein theelectronic switch circuit further comprises: an enabling circuit coupledto the timing regulation circuit, the enabling circuit being configuredto emit an enabling signal during a selected portion of the AC cycle inresponse to the timing regulation signal; and an electronic switchdevice coupled to the enabling circuit, the electronic switch devicebeing configured to energize the electrical load in response to theenabling signal.
 6. The device of claim 5, wherein the enabling circuitincludes a zener diode.
 7. The device of claim 6, wherein the timingregulation circuit includes a voltage divider circuit configured tooutput the timing regulation signal, the timing regulation signal beingan instantaneous voltage signal that is configured to exceed the zenerbreakover voltage during a selected portion of the AC cycle such thatthe zener diode conducts and emits the enabling signal.
 8. The device ofclaim 6, wherein the electronic switch device includes a bipolarjunction transistor having a gate coupled to the zener diode, thebipolar junction transistor being configured to conduct in response tothe enabling signal being directed to the gate.
 9. The device of claim 5wherein the electronic switch device includes a switchable semiconductordevice.
 10. The device of claim 1, wherein the primary manual powercontrol mechanism includes a slide lever or a rotatable dial.
 11. Thedevice of claim 1, wherein the at least one auxiliary manual powercontrol mechanism includes a slide lever or a rotatable dial.
 12. Thedevice of claim 1, further comprising an auxiliary amplitude controlcircuit configured to selectively adjust the amplitude of the switchactuation signal.
 13. The device of claim 12, wherein the at least oneauxiliary manual power control mechanism includes a first controlmechanism coupled to the auxiliary timing regulation circuit and asecond control mechanism coupled to the auxiliary amplitude controlcircuit, the second control mechanism being configured to manuallyadjust the amplitude of the switch actuation signal.
 14. The device ofclaim 12, wherein the electrical load includes at least one lightemitting element and the auxiliary amplitude control circuit isconfigured to selectively adjust a luminosity of the at least one lightemitting element.
 15. The device of claim 1, wherein the switchactuation signal selectively energizes the electrical load during aportion of an AC half-cycle.
 16. The device of claim 15, wherein the AChalf-cycle is a positive half-cycle.
 17. The device of claim 1, whereinthe timing regulation circuit includes an ambient light sensor, thetiming regulation circuit being configured to adjust the timingregulation signal in accordance with ambient light levels.
 18. Thedevice of claim 1, wherein the auxiliary timing regulation circuitincludes an ambient light sensor configured to adjust the auxiliarytiming regulation signal in accordance with ambient light levels. 19.The device of claim 18, further comprising a proximity detector circuitcoupled to the electronic switch circuit and the ambient light sensor,the proximity detector circuit being configured to override the ambientlight sensor such that the electronic switch element provides the switchactuation signal energizing the electrical load when an object isdetected in a location proximal to the device irregardless of ambientlight levels.
 20. The device of claim 1, wherein the power controlwiring device is disposed in a device assembly product including asecondary device selected from a group of devices including an outletreceptacle, a switch device, a TVSS, an SPD, a GFCI, an AFCI, or aproximity sensor.
 21. The device of claim 1, further comprising anenergy storage device configured to provide power to the device in theevent that the source of AC power is disabled.
 22. The device of claim1, further comprising a proximity detector circuit coupled to theelectronic switch circuit and the timing regulation circuit, theproximity detector circuit being configured to override the timingregulation signal such that the electronic switch element provides theswitch actuation signal energizing the electrical load when an object isdetected in a location proximal to the device.